GT Hoses technician inspecting hydraulic components in workshop with hose reels and service desk in Emerald QLD

Troubleshooting tips

Full-Service Care and Hose Help

At GT HOSES, looking after our customers doesn’t just happen after the job — it starts before. The right tip at the right time can mean the difference between a quick fix and a costly delay. That’s why we make it easy to identify and provide the correct hose ID before work begins.

Tip #1 – Avoid Downtime

Quick checks to spot trouble before it costs you downtime. 

  • Spot the drips early – A damp patch or small drip could be the start of a major hose failure. Regular visual checks help you find leaks early, preventing bigger problems and saving costly downtime 
  • Tighten loose fittings – A slightly loose fitting can cause leaks and slippery hazards. Tightening fittings to the right level (not overtightened) can stop minor leaks in their tracks and improve safety 
  • Look for signs of wear – Cuts, cracks, bulges, or stiffness in the hose cover are early warning signs of trouble. Replace damaged hoses before they burst to avoid equipment damage. 

Tip #2 – Habits That Extend Hose Life 

Small habits that keep your hydraulic hoses running longer.

  • Stick to a maintenance schedule – Set routine checks based on how often you use your gear. Regular inspections catch wear before it becomes a costly breakdown 
  • Prevent abrasion – Route hoses away from sharp edges or moving parts. Use hose guards or clamps to stop rubbing, which can double hose life 
  • Store hoses right – Keep spare hoses in a cool, dry place, out of direct sunlight and away from heavy items that could crush them. Poor storage weakens the hose cover and shortens its lifespan. 

Tip #3 – Hose ID Help  

Accurately identify your hydraulic hose specifications.

Why It Matters 

When hydraulic systems fail, technicians often trace the cause back to something simple: a mismatched hose. Using the wrong hose, misreading pressure ratings, or guessing sizes can cause problems. Whether you are fixing gear in a workshop or calling from a remote field, getting the right hose from the start helps.   

What happens if I get it wrong? 

  • Wrong hose = more downtime 
  • Extra trips to the store 
  • Returns, rework, and frustration 

Getting it right the first time means you’re back up and running faster. 

Snap, Send, Sorted

Before you call us, here’s what we need: 

Hose size – ID or OD 

Markings – pressure rating or specs printed on the hose 

Photos – ends/fittings + any wear or damage 

What it’s used on – machine type or fluid 

Email your pics to hello@gthoses.com.au  

How-To: Get the Right Hose ID, First Go

Our hose expert Jono breaks it down — step by step.

Video coming soon… 

Not sure? We’ll talk you through it. 

Safety & Compliance Hub

When you’re elbows-deep in a breakdown, the last thing you need is to dig through some corporate website for a manual.  

We’ve rounded up the most common lubrication system guides, wiring diagrams, and fault-finding charts we use on the job every day.  

Here’s where you’ll find   

Spec sheets for quick reference   

Set up guides for common systems   

Manuals and diagnosis guides 

Download

FAQs

What’s dash size and why does it matter? 

It’s the code that tells us the inner diameter of the hose in 1/16-inch increments. For example, ‑8 = 1/2″ ID. It keeps the flow right and stops the hose from blowing out under pressure. 

What if the hose markings are gone?

Measure ID and OD with calipers, take clear photos, and contact GT HOSES. Our team will match it and dispatch fast—from our hydraulic hose shop in Emerald or mobile units. 

What happens if I install the wrong size?

Too small: risk of pressure drop, flow loss, and overheating 
Too large: poor fit, leaks, and coupling failure 

Why is length important? 

Incorrect length can mean  

  • strains fittings 
  • creates routing issues 
  • reduces service life

especially in mobile or high-vibration systems. 

How fast can I get a quote?  

With all measurements and photos in hand, we can often quote same-day. Whether you need hose repairs for ag gear or hydraulic repairs on mine equipment, we’ve got you covered. 

Close-up of hydraulic hoses and fittings on heavy machinery at GT Hoses job site in Emerald QLD, with call-to-action overlay
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